(英文版)网站产品页大图_06

Motor Types and Technical Features

DSP series products are disk-type permanent magnet synchronous motors innovatively designed by REALLAND for lathe application, with the advantages of high torque, low pulsation, ultra-thin, ultra-light, and ultra-efficient.

Product Applications

Turning and Milling Composite Machine Tool

Lathe

01
Grinding Machine

Extremely convenient integrated installation and removal structure

英文版DSP产品页_01
资源 3mdpi
Structure of DSP09, 11, 16
Motor installation
Install the DSP on the spindle and the spindle head integrally, remove the screws and fixed blocks and then install the spindle lock nut. After that, the whole is auto- matically installed in place.
Motor removal
Lock the fixed block in place with screws, remove the lock nut of the spindle, and then remove the lock screw of the motor. After that, the whole is removed.
Structure of DSP21, 25
Motor installation
Install the DSP on the spindle and the spindle head integrally, remove the fixed blocks and then install the spindle lock nut in place. After that, the whole is auto- matically installed in place.
Motor removal
Lock the fixed block in place with screws, remove the lock nut of the spindle, and then remove the lock screw of the motor. After that, the whole is removed.

Comparison of processed parts

资源 4mdpi
Figure 1: Part processed by belt machine tool (this photo is taken when magnified four times)
资源 5mdpi
Figure 2: Part processed by DSP motor machine tool (this photo is taken when magnified four times)
Description of comparative processing
 
With the same processing program, tool, fixture, machine tool parameters, the processed part is 304 stainless steel, the processed surface is curved, and the surface roughness is set to 0.4.

Figure 1 shows the part processed by the belt machine tool with obvious chatter marks on the surface.

Figure 2 shows the part processed by the DSP machine tool. Its surface is smooth and free of chatter marks, which proves that turning instead of grinding can be achieved.

CARE about the Concerns of Machine Tool Users

·Lower operation and maintenance costs, higher reliability 
 No belt structure and consumable parts. Easy to disassemble and replace. Almost maintenance-free.

·Smaller space required, more composite applications 
 Greatly simplify the mechanism, make the machine tool miniaturized and multi-spindle, while bringing more   abundant, more silent, and more composite functions.

·Higher parts precision, more stable performance 
 The precision and finish of parts are better, the roughness can reach 0.4−0.8, and the external heat source leads to   more stable precision. 

·Faster processing takt, higher productivity 
 Features of full-field high torque, faster acceleration and deceleration, and servo reduce the workpiece processing   cycle and effectively improve the productivity. 

·Lower energy consumption 
 The precise and efficient electromagnetic design and the matching design with the machine tool features lead to a   wide high-efficient range, which is conducive to energy saving and consumption reduction

CARE about the Concerns of Machine Tool Plants

·Without changing the size of the spindle head, easy to realize the motorized spindle 
 Externally installed DSP, no change of the spindle head required, keep the original system completely, and realize   motorized spindle easily and flexibly. 

·Integrated installation, easy to succeed in a few minutes 
 Integral installation, no complicated adjustment, low labor intensity, high assembly quality. 

·Integrated removal and replacement to facilitate after-sales support 
 Convenient for direct users to replace online and overcome the pain points of built-in motorized spindle. 

·Convenient for factory logistics and production management 
 Compared with belt spindle and built-in motorized spindle, BOM is simpler, requires less labor, and is more   convenient for management. 

·Respond to and meet the trend 
 Easily and flexibly realize the miniaturization of machine tool and the multiple changes of spindle. 

·More appealing features, helping sales growth 
 Highlight advantages in the part precision, stability, efficiency, convenience of sale and service, etc.

Model Description

Example: DSP11B-20-20/60-4A
资源 6mdpi

Technical Specifications

资源 1mdpi

User Interface

3
 Encoder configuration
                              Encoder of SYNTEC                                Encoder of GUBOA
DSP09
Gear model:G04-300A01-RL
Read head model:S08-SMR-00-01-00
Gear model:G04-300A01-RL
Read head model:GS04A01MiSM-R
DSP11
S08-GSKM-242-S
Gear model:GR04-384B04-JR
Read head model:GS04A01MiSM-R
DSP16
S08-GSKM-242-S
Gear model:GR04-384B04-JR
Read head model:GS04A01MiSM-R
DSP21
S08-MRS166-326-s
Gear model:G04-512B04-RL
Read head model:GS04A01MiSM-R
DSP25
Ger model:G04-640A01-RL
Read head model:S08-SMR-00-01-00
Gear model:G04-640A01-RL
Read head model:GS04A01MiSM-R
Encoder of SYNTEC
英文版DSP产品页_02
Encoder of GUBOA
英文版DSP产品页_03
1 - 5V
2 - GND
3 - Data+
4 - Data-
1 - DC+5V
2 - DC 0V
3 - A+
4 - A-
6 - B+
 Motor power connection
英文版DSP产品页_04
A B C - U V W
D - GND

英文版DSP产品页_05
       12 - KTY84
资源 9mdpi
 Water inlet parameters
Cooling medium: 55% glycol aqueous solution, particles less than 300 μm, conductivity less than 10 μS/cm 
Minimum cooling water flow: 16 L/min−20 L/min 
Differential pressure under minimum cooling water flow: 0.27 bar 
Maximum withstand water pressure: 0.5 MPa
 Matching dimensions of spindle head body and spindle
英文版DSP产品页_06
Note: LE1 refers to the distance from the machine flange to the spindle shoulder
资源 10mdpi
 Matching dimension of cylinder and brake
英文版DSP产品页_07
资源 14mdpi

DSP09

Technical parameter
资源 11mdpi
Characteristic curve
资源 12mdpi
Motor outline drawing
英文版DSP产品页_08

DSP11

Technical parameter
资源 15mdpi
Characteristic curve
资源 16mdpi
Motor outline drawing
英文版DSP产品页_09

DSP16

Technical parameter
资源 18mdpi
Characteristic curve
资源 19mdpi
Motor outline drawing
英文版DSP产品页_10

DSP21

Technical parameter
资源 20mdpi
Characteristic curve
资源 21mdpi
Motor outline drawing
DSP

DSP25

Technical parameter
资源 22mdpi
Characteristic curve
资源 23mdpi
Motor outline drawing
英文版DSP产品页_12